Any industry, regardless of its product, relies on the efficiency and quality of its processes to ensure smooth, timely operation and an end product that meets quality standards. Breakdowns or inefficiencies at any point in the process can be enormously costly, retarding production or even causing manufacturing defects that detract from the product’s quality. If a particular element keeps malfunctioning in a certain way, just fixing it each time without resolving the underlying problem is a band-aid solution. For maximum efficiency, it is necessary to find the root cause of the systemic malfunction and correct the actual source of the repeating issue. An engineering consulting firm is able to do precisely that.
Troubleshooting the Issue
The first task in troubleshooting is defining the problem. In order to determine that a process is inefficient or malfunctioning, it is necessary to understand how the system would function at optimum capacity. A highly qualified engineer is able to define an issue by projecting the ideal version of the existing system, together with an understanding of what would be logistically necessary to create it.
An experienced process engineering team is able to pinpoint the cause of chronic problems. With expertise in industrial settings and manufacturing processes, they can provide an overview and analysis of the system. In order to accomplish this, an engineer must have vast technical knowledge, as well as the ability to think innovatively. Polaris engineers are uniquely qualified to quickly and efficiently locate the underlying issues.
Once the source of the long-term problem is known, your industrial maintenance team will explain the options for correcting it. Engineers with expertise in manufacturing settings will always take into account factors such as cost and the extent to which a given solution may interfere with the regular industrial process. You should expect your team to tell you exactly what is going wrong and why and to present all option with a clear explanation of the cost and time involved in implementing each of them. What sets Polaris apart is its ability to think outside the box and work with our client to achieve the client’s specific goals.
Standard solutions may be too costly, too slow or otherwise not suitable for a particular industrial setting. Qualified engineers will work with their industrial clients to find a solution that actually solves problems once and for all without creating new problems in its wake. Innovation and creativity are essential to coming up with answers that address the issues completely and minimize inconvenience to the client.
Gone are the days when a system troubleshooting inspection meant taking systems apart to inspect them, causing delays and disruption. Polaris engineers are trained extensively to use the most up-to-date technology and software in order to create highly accurate analysis. Advanced process simulators allow the engineering team to quickly come up with solutions that are optimal in terms of ease of implementation and increased efficiency.
Before implementation, solutions must be thoroughly mapped and a plan must be drawn up for testing the implementation. Polaris engineers will meticulously review the available data, along the way repeatedly ensuring that it is accurate. The plan for testing should be drawn up taking several factors into consideration. First of all, the testing must be accurate in terms of how it reflects the effect of the implemented solution. Testing must also take into consideration any resulting delays or disruption to regular operations, and efforts must be made to minimize those as far as possible while continuing to ensure that results will be accurate and representative.
Once testing is complete and data is available, the engineering team will evaluate whether the solution is effective as projected. If the results are positive, a plan for implementation should be prepared. Polaris will supervise implementation and continue to monitor results to ensure maximum effectiveness. Flexibility and innovation are assets at this stage as well, enabling the engineers to address any new factors that may arise to affect the outcome of the solution.